Metal Plating Line Construction

Metal Plating Line Construction

Complete turnkey construction of metal plating lines from A to Z — civil, mechanical, and electrical works for fully integrated production lines.

Overview

At Fusion, we provide complete turnkey construction of metal plating lines from the ground up. Our expertise spans every aspect of line engineering — from the initial civil works and site preparation to the final mechanical installations and electrical commissioning.

We build manual, semi-automatic, and fully automatic electroplating production lines tailored to your facility's unique requirements.

Civil Works

Every great production line starts with a solid foundation:

  • Site Assessment & Preparation: Surveying, leveling, and ground treatment to support heavy industrial equipment
  • Concrete Foundations: Acid-resistant concrete pads and trenches designed for chemical containment
  • Drainage Systems: Specialized acid-proof drainage channels for safe effluent collection
  • Floor Coatings: Chemical-resistant epoxy flooring to withstand aggressive plating chemicals
  • Ventilation Infrastructure: Structural provisions for exhaust systems and air handling units

Mechanical Works

Our mechanical engineering covers the full scope of plating line hardware:

Process Tanks

  • Materials: PVC, PP, PVDF, Rubber-Lined Steel, FRP, Lead-Lined tanks
  • Custom Sizing: Designed to match your production volume and part geometry
  • Overflow & Drain: Integrated overflow weirs and quick-drain valves

Filtration & Pumping

  • Filter Units: Disc and cartridge type (1,000–20,000 L/hr capacity)
  • Pumps: Magnetic drive, vertical, double seal, diaphragm, and drum pumps
  • Materials: All wetted parts in corrosion-resistant materials (PP, PVDF, Titanium)

Heating & Cooling

  • Heaters: Stainless steel, titanium, lead, Teflon, ceramic, and quartz glass immersion heaters
  • Chillers: Process cooling units for exothermic plating baths
  • Temperature Controllers: Digital PID controllers for precise bath temperature management

Material Handling

  • Barrel Units: 35 kg and 50 kg capacity for bulk plating
  • Jigs & Racks: Custom-designed fixtures for complex part geometries
  • Conveyor Systems: Overhead hoists and automated transport rails

Additional Equipment

  • Air Blowers & Compressors: For solution agitation and drying
  • Ultrasonic Cleaning Machines: Pre-treatment cleaning for complex geometries

Electrical Works

Complete electrical infrastructure for reliable and safe operation:

Power Distribution

  • Main Panels: Industrial-grade power distribution boards with circuit protection
  • Cable Management: Properly routed and protected cable trays and conduits
  • Grounding Systems: Comprehensive earthing for personnel and equipment safety

Rectifiers

  • Air Cooled Rectifiers: 50–2,000 Amps for standard plating applications
  • Water Cooled Modular Rectifiers: 500–50,000 Amps for high-capacity lines
  • Oil Cooled Rectifiers: 50–25,000 Amps for continuous heavy-duty operation
  • Digital Controls: Programmable current/voltage profiles with ramp-up sequences

Automation & Controls

  • PLC Systems: Programmable logic controllers for automated process sequencing
  • HMI Panels: Touchscreen operator interfaces for real-time monitoring
  • Timer & Alarm Systems: Automated process timing with audio-visual alerts
  • Data Logging: Production records and process parameter tracking

Our Process

  1. Consultation: Understanding your production needs, part types, and target output
  2. Engineering Design: Detailed CAD layouts, flow diagrams, and equipment specifications
  3. Construction: Professional installation of all civil, mechanical, and electrical components
  4. Commissioning: Bath makeup, process optimization, and trial runs
  5. Training: Comprehensive operator training on all equipment and processes
  6. Support: Ongoing technical support and maintenance programs

Fusion Guarantee: Every plating line we build comes with full warranty coverage, operator training, and lifetime technical support.